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Carbide Milling Inserts
Material: 6063/7075/6061 aluminum alloy
Processing techniques: CNC, EDM, turning, five axis machining
Finish:Polishing, painting, anodizing，sandblasting， plating ,blackening, electrophoresis, QPQ ,wire drawing
Application fields: Automation equipment，Vehicle,medical,aerospace, AI Intelligent ,home appliances, robots
- Product Description
Carbide Milling Inserts: Precision-Engineered for Superior Performance
At Dongguan Junsion Precision Hardware Co., Ltd., we take pride in offering top-quality carbide milling inserts that meet the highest industry standards. With our high-tech precise tools and advanced machining skills, we make sure that every piece works well and lasts a long time. Manufacturers from all over the world trust us because we care about quality and making sure our customers are happy.
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Description
Our products are made to be the best at many different kinds of cutting, with unmatched accuracy and speed. These inserts have:
- Premium-grade carbide material for extended tool life
- Innovative cutting edge geometries for optimal chip control
- Advanced coatings for improved wear resistance
- Precision-ground surfaces for consistent performance
- Multiple insert shapes to suit diverse machining needs
Whether you're working with steel, cast iron, or non-ferrous materials, our inserts deliver superior results in high-speed and heavy-duty milling operations.
Product Specifications
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303,304,316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. | |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc | |
| Main Equipment | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1020mm*500mm. |
Surface Treatment
To enhance the performance and longevity of our products, we offer various surface treatments:
- PVD (Physical Vapor Deposition) coating
- CVD (Chemical Vapor Deposition) coating
- AlTiN coating for high-temperature applications
- TiCN coating for improved wear resistance
- Uncoated options for specific materials and operations
Our engineering team can help you select the ideal surface treatment for your specific machining requirements.
Drawing Guide
We understand the importance of precision in your manufacturing processes. That's why we offer a comprehensive drawing guide service for our products. Our experienced engineers work closely with you to:
- Analyze your machining requirements
- Recommend optimal insert geometries
- Provide detailed technical drawings
- Suggest customization options if needed
This collaborative approach ensures that you receive inserts perfectly tailored to your unique needs.
Production Process
Our carbide milling inserts undergo a rigorous production process:
- Raw material selection and testing
- Precision pressing and shaping
- Sintering under controlled conditions
- Grinding and edge preparation
- Coating application (if required)
- Quality inspection and testing
- Packaging and labeling
Each step is carefully monitored to maintain our high-quality standards.
Quality Certification
We're committed to delivering products that meet and exceed industry standards. Our quality management system is ISO 9001:2015 certified, ensuring consistent quality across all our products. Additionally, our products comply with relevant ANSI and ISO standards for dimensional accuracy and performance.
Shipping and Delivery
We understand the importance of timely delivery in your production schedule. That's why we offer:
- Fast turnaround times: Samples within 3 days, mass production in 7-15 days
- Secure packaging to prevent damage during transit
- Flexible shipping options to meet your urgency
- Real-time order tracking for your convenience
Why Choose Us?
- One-stop custom solutions from prototyping to mass production
- Wide material selection and stable quality
- Strict quality control system with advanced testing equipment
- Extensive industry experience and global reach
- Customer-centric service with transparent communication
FAQ
Q: What's the minimum order quantity for the products?
A: We offer flexible MOQs to accommodate various needs. Contact us for details.
Q: Can you provide custom products?
A: Yes, we specialize in custom solutions. Share your requirements, and we'll work with you to create the perfect insert.
Q: What's the typical lead time for bulk orders?
A: Our standard lead time for bulk orders is 7-15 days, depending on quantity and specifications.
Q: Do you offer technical support for insert selection?
A: Absolutely! Our engineering team is available to assist you in choosing the right insert for your application.
Contact & Support
Ready to elevate your milling operations with our high-performance carbide milling inserts? Contact us today for a quote or to discuss your specific needs. Our team is here to provide expert advice and ensure you find the perfect solution for your machining challenges.
Email: Lock@junsion.com.cn, echo@junsion.com.cn, or evelyn@junsion.com.cn.
Experience the JUNSION difference – precision, quality, and service you can rely on.
