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Customed Iron Machining
Material: iron/cast iron
Processing techniques: CNC, EDM, turning, five axis machining milling,drilling
Finish:Polishing, painting, anodizing，sandblasting， plating ,blackening, electrophoresis, QPQ ,wire drawing
Application fields: Automation equipment，Vehicle,medical,aerospace, AI Intelligent ,home appliances, robots,
- Product Description
Customed Iron Machining: Precision Solutions for Industrial Excellence
Dongguan Junsion Precision Hardware Co., Ltd. is your trusted partner for Customed Iron Machining. We specialize in delivering high-precision, tailor-made iron components for diverse industrial applications. Our advanced CNC technology, strict quality control, and customer-centric approach set us apart as a leading manufacturer and supplier in the field.
Description
At Junsion, we offer comprehensive product services to meet your unique specifications. Our state-of-the-art facility is equipped with cutting-edge CNC lathes, machining centers, and milling machines, enabling us to produce complex iron parts with tolerances as tight as ±0.01mm.
We work with various iron grades, including:
- Ductile Iron
- Gray Iron
- Cast Iron
- Wrought Iron
Our capabilities extend to a wide range of iron components, such as:
- Gears and sprockets
- Brackets and fixtures
- Structural components
- Custom fasteners
- Pump and valve parts
Whether you need prototypes or high-volume production runs, our flexible manufacturing processes ensure we can meet your demands efficiently and cost-effectively.
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303,304,316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. | |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc | |
| Main Equipment | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1020mm*500mm. |
Surface Treatment
To enhance the performance and aesthetics of your product parts, we offer various surface treatment options:
- Heat Treatment: Improve hardness and wear resistance
- Powder Coating: Durable, corrosion-resistant finish
- Anodizing: Enhanced surface protection for certain iron alloys
- Plating: Options include zinc, nickel, and chrome plating
- Painting: Custom colors and finishes available
Our experienced team can recommend the ideal surface treatment based on your application requirements and environmental conditions.
Drawing Guide
To ensure the highest quality and accuracy for your Customed Iron Machining project, we recommend providing:
- Detailed 2D or 3D CAD drawings
- Material specifications
- Tolerance requirements
- Surface finish preferences
- Any special features or critical dimensions
Our engineering team is ready to assist you in optimizing your designs for manufacturability and cost-efficiency.
Production Process
Our streamlined production process ensures consistent quality and timely delivery:
- Design Review & Optimization
- Material Sourcing
- CNC Programming
- Machining & Fabrication
- Quality Inspection
- Surface Treatment (if required)
- Final Inspection & Packaging
We maintain strict quality control at every stage, utilizing advanced measurement tools like 2.5D projectors and hardness testers.
Quality Certification
Junsion is committed to maintaining the highest standards in product. Our quality management system is certified to:
- ISO 9001:2015
- RoHS Compliance
We also adhere to industry-specific standards and can provide material certifications upon request.
Shipping and Delivery
We understand the importance of timely delivery in your supply chain. Our efficient production scheduling and reliable logistics network allow us to offer:
- Sample delivery within 3 days
- Mass production orders within 7-15 days
We work with trusted shipping partners to ensure safe and prompt delivery to destinations worldwide.
Why Choose Us?
- Advanced Precision: State-of-the-art CNC machinery for unparalleled accuracy
- Customization Expertise: Tailored solutions for your unique requirements
- Quality Assurance: Rigorous testing and inspection throughout production
- Fast Turnaround: Quick prototyping and efficient mass production
- Global Experience: Serving 500+ satisfied clients across various industries
- Competitive Pricing: Cost-effective solutions without compromising quality
- Technical Support: Expert guidance from material selection to design optimization
FAQ
Q: What is the minimum order quantity for the product?
A: We offer flexible MOQs based on the complexity and size of your parts. Contact us for a personalized quote.
Q: Can you provide material certifications?
A: Yes, we can provide material certifications upon request to ensure compliance with your specifications.
Q: Do you offer expedited production for urgent orders?
A: We can accommodate rush orders depending on our current production schedule. Please inquire about our expedited services.
Q: How do you ensure the quality of customed iron machined parts?
A: We employ a comprehensive quality control system, including IQC, IPQC, and OQC, using advanced testing equipment to meet international standards.
Contact & Support
Ready to start your Customed Iron Machining project? Our team is here to assist you every step of the way. Contact us today to discuss your requirements and receive a personalized quote.
Email: Lock@junsion.com.cn, echo@junsion.com.cn, or evelyn@junsion.com.cn.
Trust Junsion for precision, quality, and reliability in all your product needs. Let's build something great together!
