Mechanical Parts Flange

Size: Customized Dimension,tolerance ± 0.01mm, roughness ≤ Ra0.8μm
Material: 45 steel,aluminum alloy,stainless steel, plastic，brass
Processing techniques: CNC, EDM, turning, five axis machining, stamping，hobbing, milling, grinding, drilling, tapping, reaming, pulling, cutting, etc
Finish:Polishing, painting, anodizing，sandblasting， plating ,blackening, electrophoresis, QPQ ,wire drawing

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Product Description

Mechanical Parts Flange: Precision-Engineered Solutions for Industrial Applications

Dongguan Junsion Precision Hardware Co., Ltd. is a leading manufacturer and supplier of high-quality Mechanical Parts Flanges. Because we are dedicated to excellence and can do advanced precision machining, we are the first choice for businesses that need reliable, custom-engineered flange solutions. We always make products that are accurate, last a long time, and meet the strictest requirements, with tolerances of up to ±0.01mm.

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Description

In many industrial settings, our products are necessary parts that connect pipes, valves, pumps, and other machinery. We have many kinds of flanges, including:

Weld Neck Flanges
Slip-On Flanges
Socket Weld Flanges
Lap Joint Flanges
Threaded Flanges
Blind Flanges

Each flange is precision-crafted using state-of-the-art CNC machinery, ensuring optimal performance and longevity in demanding environments.

Material	1) Aluminum: AL 6061-T6, 6063, 7075-T etc.
	2) Stainless steel: 303,304,316L, 17-4(SUS630) etc.
	3) Steel: 4140, Q235, Q345B,20#,45# etc.
	4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.
	5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
	5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.
Finish	Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish.
	Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing.
	Electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench).
	Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc
Main Equipment	STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.
Tolerance	+/-0.01mm ~ +/-0.05mm
Surface roughness	Ra 0.1~3.2
Inspection	Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM.
Inspection	Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity	CNC turning work range: φ0.5mm-φ150mm*300mm.
Capacity	CNC milling work range: 510mm1020mm500mm.

Surface Treatment

To enhance durability and corrosion resistance, we provide multiple surface treatment options for our products:

Anodizing (for aluminum flanges)
Electroplating (zinc, nickel, chrome)
Powder coating
Sandblasting
Polishing
Passivation (for stainless steel)

Our expert team can recommend the most suitable surface treatment based on your specific application requirements.

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Drawing Guide

We understand the importance of precision in flange design. Our engineering team works closely with clients to develop accurate technical drawings, considering factors such as:

Flange type and dimensions
Bolt hole pattern and size
Pressure rating
Material specifications
Surface finish requirements

Our advanced CAD/CAM software ensures that every Mechanical Parts Flange meets exact specifications before production begins.

Production Process

Our streamlined production process guarantees consistent quality and efficiency:

Material selection and inspection
CNC machining (turning, milling, drilling)
Heat treatment (if required)
Surface treatment
Quality control inspection
Packaging and shipping

This comprehensive approach allows us to maintain strict quality standards while meeting tight production deadlines.

Quality Certification

Junxion is committed to maintaining the highest quality standards. Our products are manufactured in compliance with:

ISO 9001:2015 Quality Management System
ASME B16.5 Pipe Flanges and Flanged Fittings
ASTM material standards
RoHS compliance for environmental safety

Each flange undergoes rigorous testing and inspection to ensure it meets or exceeds industry standards.

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Shipping and Delivery

We understand the importance of timely delivery in industrial operations. Our efficient logistics network enables us to offer:

Sample delivery within 3 days
Mass production orders within 7-15 days
Flexible shipping options (air, sea, express)
Secure packaging to prevent damage during transit
Real-time order tracking

Our responsive customer service team keeps you informed throughout the shipping process, ensuring peace of mind.

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Why Choose Us?

Advanced Precision Machining: Our state-of-the-art equipment guarantees unparalleled accuracy.
Customization Expertise: We offer tailored solutions to meet your specific flange requirements.
Wide Material Selection: From stainless steel to exotic alloys, we have the right material for your application.
Strict Quality Control: Our multi-stage inspection process ensures consistent, high-quality products.
Fast Turnaround: We help you meet tight project deadlines without compromising on quality.
Global Experience: With over 500 satisfied clients worldwide, we understand diverse industry needs.
Competitive Pricing: Our efficient processes allow us to offer superior quality at competitive rates.

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FAQ

Q: What materials do you use for the products?
A: We work with various metals, including stainless steel, carbon steel, aluminum, and specialty alloys.

Q: Can you produce custom flange designs?
A: Absolutely! We specialize in custom products based on your specifications or samples.

Q: What is your minimum order quantity?
A: We accommodate both small prototype orders and large-scale production runs. Contact us for specific MOQ details.

Q: Do you offer rush orders for urgent projects?
A: Yes, we can expedite orders for time-sensitive projects. Please inform us of your deadline when inquiring.

Q: How do you ensure product quality?
A: We implement strict quality control measures throughout the production process, including IQC, IPQC, and OQC inspections.