Plastic Gear Parts
Material: plastic
Processing techniques: CNC, turning，milling
Finish: painting, anodizing, QPQ ,wire drawing
Application fields: Automation equipment，automotive,medical,aerospace, AI Intelligent ,home appliances, robots, motorcycles etc.
- Product Description
Plastic Gear Parts: Precision-Engineered Solutions for Your Industry
At Dongguan Junsion Precision Hardware Co., Ltd., we specialize in manufacturing high-quality Plastic Gear Parts that drive innovation across industries. Our advanced precision machining capabilities and commitment to excellence make us a trusted supplier for businesses worldwide. With our products, you'll experience unparalleled performance, durability, and cost-effectiveness in your applications.
Description
Our products, are engineered to meet the demanding requirements of various industries, including automotive, consumer electronics, and industrial machinery. We offer a wide range of gear types, including:
- Spur Gears
- Helical Gears
- Bevel Gears
- Worm Gears
- Rack and Pinion Gears
Each gear is precision-crafted using advanced CNC machining techniques, ensuring tight tolerances up to ±0.01mm. This level of accuracy guarantees smooth operation and extended service life for your equipment.
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303,304,316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. | |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc | |
| Main Equipment | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1020mm*500mm. |
Key Features
- Lightweight yet durable construction
- Low friction and noise reduction
- Excellent wear resistance
- Temperature and chemical resistance
- Customizable designs to fit your specific needs
Surface Treatment
To enhance the performance and longevity of our products, we offer various surface treatments:
- Anodizing (for metal components)
- Electroplating
- Sandblasting
- Brushing
- Powder coating
These treatments improve wear resistance, corrosion protection, and aesthetic appeal, ensuring your gears perform optimally in diverse environments.
Drawing Guide
We understand the importance of precision in gear manufacturing. Our engineering team works closely with you to develop accurate drawings that meet your exact specifications. To streamline this process, please provide the following information when submitting your RFQ:
- Gear type and dimensions
- Material requirements
- Tolerance specifications
- Surface finish requirements
- Expected load and operating conditions
Our experts will review your drawings and provide feedback to optimize design for manufacturability and performance.
Production Process
Our state-of-the-art facility employs a rigorous production process to ensure consistent quality:
- Material Selection: We source high-grade polymers and metals that meet RoHS compliance standards.
- CNC Machining: Precision cutting and shaping using advanced CNC lathes and milling machines.
- Quality Control: In-process inspections (IPQC) to maintain tight tolerances.
- Surface Treatment: Application of specified finishes for enhanced performance.
- Final Inspection: Comprehensive quality checks (OQC) using 2.5D projectors and other advanced testing equipment.
Quality Certification
Our commitment to quality is backed by international certifications:
- ISO 9001:2015 Quality Management System
- RoHS Compliance
- CE Certification (where applicable)
These certifications ensure that our Plastic Gear Parts meet or exceed industry standards for performance and safety.
Shipping and Delivery
We understand the importance of timely delivery in today's fast-paced manufacturing environment. Our efficient production scheduling and reliable logistics network allow us to offer:
- Sample delivery within 3 days
- Mass production orders within 7-15 days
This quick turnaround helps you shorten product development cycles and seize market opportunities faster.
Why Choose Us?
- Advanced Precision Machining: Our state-of-the-art equipment ensures consistent accuracy and quality.
- Customization Expertise: We offer tailored solutions based on your unique requirements.
- Wide Material Selection: Choose from various high-performance polymers and metals.
- Strict Quality Control: Our comprehensive QC system guarantees product excellence.
- Global Reach: We serve over 500 satisfied clients across Europe, North America, Southeast Asia, and Japan.
- Customer-Centric Approach: Transparent communication and responsive service throughout your project.
FAQ
Q: What materials do you use for your products?
A: We offer a range of engineering plastics, including nylon, acetal, PEEK, and POM, as well as metal options for hybrid designs.
Q: Can you produce small batch orders or prototypes?
A: Yes, we provide flexible production options, from prototyping to mass production, to meet your specific needs.
Q: How do you ensure the quality of your gears?
A: We employ a strict quality control system, including IQC, IPQC, and OQC, using advanced testing equipment to meet international standards.
Q: What industries do you serve?
A: Our products, are used in various sectors, including automotive, consumer electronics, medical equipment, and industrial automation.
Contact & Support
Ready to elevate your products with our precision-engineered Plastic Gear Parts? Our team is here to support you every step of the way. Contact us today to discuss your project requirements or request a quote.
Email: Lock@junsion.com.cn, echo@junsion.com.cn, or evelyn@junsion.com.cn.
Trust Dongguan Junsion Precision Hardware Co., Ltd. for all your plastic gear needs. Let's gear up for success together!
_1755495917785.jpg)
_1755669016530.jpg)
