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Carbide Insert
Material: 45 steel,aluminum alloy,stainless steel, plastic，brass
Processing techniques: CNC, EDM, turning, five axis machining, stamping，hobbing, milling, grinding, drilling, tapping, reaming, pulling, cutting, etc
Finish:Polishing, painting, anodizing，sandblasting， plating ,blackening, electrophoresis, QPQ ,wire drawing
- Product Description
Carbide Inserts: Precision-Engineered Cutting Tools for Maximum Performance
Dongguan Junsion Precision Hardware Co., Ltd. is a leading manufacturer and supplier of high-quality carbide inserts. We can make cutting tools with tolerances of up to ±0.01mm thanks to our advanced precise machining skills. We have many products that are made for different types of machining tasks, so they will work well and last a long time in harsh industrial settings.
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Description
Our products are designed to be the best they can be, with great resistance to wear and great tolerance for heat. Because they are made of high-quality tungsten carbide, these plugs cut more efficiently and last longer than any other type. Our inserts are made to fit the needs of your industry, whether it's automobile, aerospace, or general manufacturing.
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303,304,316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B,20#,45# etc. | |
| 4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| Finish | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc | |
| Main Equipment | STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1020mm*500mm. |
Key Features
- High-precision geometries for improved chip control
- Advanced coatings for increased durability
- Optimized edge preparation for enhanced performance
- Compatible with various machine types and cutting conditions
Surface Treatment
To enhance the performance and longevity of our products, we offer a variety of surface treatments:
- PVD Coating: Ideal for high-speed machining, providing excellent wear resistance.
- CVD Coating: Perfect for heavy-duty applications, offering superior heat resistance.
- AlTiN Coating: Excellent for dry machining and high-temperature applications.
- Diamond Coating: Suitable for machining abrasive materials like graphite and composites.
Drawing Guide
We understand the importance of precision in your machining operations. That's why we offer a comprehensive drawing guide for our products. This guide includes:
- Detailed dimensional specifications
- Cutting edge geometries
- Insert shapes and sizes
- Tolerance information
Our engineering team is always ready to assist you in selecting the right insert based on your specific requirements.
Production Process
Our state-of-the-art production process ensures consistent quality and performance:
- Material Selection: We source only the highest grade tungsten carbide powders.
- Pressing: Utilizing advanced CNC presses for precise shaping.
- Sintering: High-temperature sintering process for optimal density and hardness.
- Grinding: Precision grinding to achieve exact dimensions and cutting edges.
- Coating: Application of advanced coatings for enhanced performance.
- Quality Control: Rigorous testing at every stage of production.
Quality Certification
At Junsion, quality is our top priority. Our carbide inserts are manufactured under strict quality control measures, ensuring compliance with international standards:
- ISO 9001:2015 certified
- RoHS compliant
- REACH compliant
- 100% quality inspection before shipment
Shipping and Delivery
We understand the importance of timely delivery in your production schedules. That's why we offer:
- Fast turnaround: Samples within 3 days, mass production in 7-15 days
- Secure packaging to prevent damage during transit
- Global shipping to over 50 countries
- Tracking information provided for all shipments
Why Choose Us?
- Expertise: Over a decade of experience in product manufacturing
- Customization: Tailored solutions to meet your specific machining needs
- Competitive Pricing: High-quality products at industry-competitive rates
- Technical Support: Expert advice on insert selection and application
- Reliability: Consistent quality and on-time delivery
FAQ
Q: What materials can your products machine?
A: Our inserts are suitable for machining a wide range of materials, including steel, cast iron, stainless steel, aluminum, and exotic alloys.
Q: Do you offer custom products?
A: Yes, we specialize in custom solutions. Contact us with your specifications for a tailored quote.
Q: What's the minimum order quantity (MOQ)?
A: Our MOQ varies depending on the product. Please reach out for specific details.
Q: How long is the warranty on your products?
A: We offer a standard 12-month warranty against manufacturing defects.
Contact & Support
Ready to elevate your machining performance with our premium carbide inserts? Contact our expert team today for personalized assistance and quotes.
Email: Lock@junsion.com.cn, echo@junsion.com.cn, or evelyn@junsion.com.cn.
Trust Junsion for all your product needs – where precision meets performance!
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